Although this is slightly left of centre, and may not solve the particular problem/s; it is of interest to this discussion.
I have noticed that there are a few sites out there that allow files to go through, even though the file types are blocked in the “Antivirus/File Block†(only a v.small percentage).
For example, the Antivirus/File Block of *.zip will block nearly all downloads of zip files, except from –
www.netcomm.com.au (support downloads)
Have also noticed this with phenomenon with *.exe from ato.gov.au, (this download has since been removed from the web site)
In both cases the problem was resolved with a Antivirus/File Block of *.zip* and *.exe*
In the Netcomm case, it uses some sort of php download function, and I tried to produce the same bypass problem in smtp, but could not replicate the problem (not enough time, or knowledge, or maybe it just works!)
Tony, do all your blocked files come through?, if so then this would look like a individual firewall policy issue, or the position order of your particular smtp or http firewall policy and against some other policy that is letting the files through
rob